TECHNOLOGIE
Complete production solution – own technology and proven partner network
We manage the entire manufacturing process, from the initial inquiry to the final product. By combining our in-house production capabilities with a network of trusted, long-term partners, we provide comprehensive manufacturing of seals and technical components.
Eccentric and Hydraulic Presses
Eccentric Presses (Ideal for large series): They excel in high speed and operating dynamics. They are the perfect choice for medium-series, large-series, to mass production. We primarily use them for fast operations such as precision cutting, punching, embossing, or shallow forming. Rapid pressing cycles allow us to achieve high productivity and an optimal price per piece.
Hydraulic Presses (Precision and variability): They provide continuously adjustable and immense pressing force along the entire stroke length. They are indispensable for single-piece, small-series, and medium-series production. They are perfectly suited for deep drawing, more demanding sheet metal forming, or for pressing materials that require constant pressure and longer dwell times (e.g., compression molding of technical rubber).
CNC Plotter with an Oscillating Knife
CNC Plotter (Ideal for single-piece and small-series production): Represents a highly flexible solution for precision shape cutting without the need to manufacture expensive die-cutting tools. It is the perfect choice for prototyping, sampling, and smaller production runs. Cutting is performed directly based on digital CAD data, allowing us to respond immediately to design changes, save initial costs, and significantly shorten delivery times.
Oscillating Knife (Perfect precision and clean cut): The high-speed blade oscillation technology guarantees smooth and absolutely precise edges, even with thicker or compliant materials. It is perfectly suited for cutting technical rubber, silicones, gaskets, or insulation. Unlike classic die-cutting, there is no deformation of the cut edges, making it an indispensable technology for technically demanding applications.
Milling / Turning
Milling (Ideal for shape-complex parts): This technology enables us to perform precision chip-removal machining on a wide range of materials, from technical plastics to metals. It is the perfect choice for single-piece, small-series, and medium-series production of complex 3D components. Thanks to modern milling centers, we achieve maximum dimensional accuracy and can efficiently fulfill even the most demanding requirements directly from the provided CAD data.
Turning (Precision for rotational components): Used for highly efficient machining of rotational parts such as shafts, pins, flanges, or threaded components. It is an excellent choice for both prototyping and larger production series. The modern control and rigidity of our lathes guarantee production process stability, short delivery times, and perfect repeatability, even when producing large quantities of identical pieces.
3D Part Printing
3D Printing (Versatile and fast production): Our technology allows us to print components from practically all commonly available types of printing materials. It is the perfect choice for rapid prototyping, new part development, and small-series production. Regarding classic plastics, we focus primarily on printing with high-precision PLA and mechanically highly resistant PETG, which reliably cover most standard technical applications.
Special Materials and Finishes (Flexibility and perfect surface): We significantly specialize in printing with flexible TPU material, which is ideal for manufacturing elastic bumpers, gaskets, or damping elements. Furthermore, we focus on technical ASA material, for which we offer a premium surface finish using chemical smoothing with acetone. This process guarantees a perfectly smooth surface without visible print layers, high strength, and a professional look.
Assembly and Inspection of Parts
Professional Assembly (A comprehensive solution under one roof): We do not only ensure the production of individual components, but we also offer their precise final assembly. We provide the assembly of mechanical units, sub-assemblies, and final products, including the sourcing and integration of additional standard parts (fasteners, bearings, gaskets). This saves you both time and administrative effort associated with logistics and communication with multiple suppliers.
Final Inspection and Packaging (Quality guarantee and readiness for shipping): Each part and assembly undergoes a meticulous visual and functional inspection to guarantee the absolute flawlessness of the delivered items. The finished parts and assemblies are then reliably and safely packed exactly according to your specific logistical requirements. You will receive a finished product that is immediately ready for integration into your further production or for direct distribution.
Partner Production Network
Capacity Expansion and Technology Variety (Turnkey complex solutions): Thanks to long-term cooperation with a network of proven domestic and foreign suppliers, we can also provide technologies that we do not possess directly. As a standard practice for our customers, we arrange, for example, precision waterjet cutting, laser cutting, or more complex surface treatments such as anodizing, hardening, and zinc plating. This allows you to get a complete finished part conveniently from a single supplier.
Quality Management and Reliability (We take full responsibility): Even when utilizing our cooperation network, you are completely protected because we handle all administration, logistics, and warranties for you. All sub-suppliers are carefully selected and regularly audited to ensure they meet our strict production standards. Furthermore, each outsourced part undergoes our own final inspection, guaranteeing its 100% quality before final delivery.
We manage the entire manufacturing process, from the initial inquiry to the final product. By combining our in-house production capabilities with a network of trusted, long-term partners, we provide comprehensive manufacturing of seals and technical components, fulfilling orders ranging from single prototypes to high-volume production. Explore the overview of methods that enable us to achieve maximum precision and quality:
Eccentric and Hydraulic Presses
Eccentric Presses (Ideal for high-volume production): They excel in high speed and dynamic operation, making them the perfect choice for medium, high-volume, and mass production. We utilize them primarily for fast operations such as precision blanking, punching, stamping, and shallow forming. The rapid press cycles enable us to achieve maximum productivity and an optimal price per unit.
Hydraulic Presses (Precision and versatility): They provide continuously adjustable and immense pressing force throughout the entire stroke length. They are indispensable for custom, low-volume, and medium-volume production. These presses excel in deep drawing, complex flat forming, or when processing materials that require constant pressure and extended dwell times (e.g., compression molding of technical rubber).
CNC Cutter with Oscillating Knife
CNC Cutter (Ideal for custom and low-volume production): It provides a highly flexible solution for precision profile cutting without the need to manufacture expensive die-cutting tools. This makes it the perfect choice for prototyping, sampling, and short production runs. Cutting is performed directly from digital CAD data, allowing us to respond instantly to design changes, eliminate upfront tooling costs, and significantly reduce lead times.
Oscillating Knife (Flawless precision and clean cuts): The high-frequency oscillating blade technology guarantees smooth and absolutely precise edges, even in thicker or compressible materials. It is perfectly suited for cutting technical rubber, silicones, gasket materials, and insulation. Unlike traditional die cutting, it causes zero edge deformation, making it an indispensable technology for technically demanding applications.
Milling / Turning
Milling (Ideal for complex parts): This technology enables precision machining of a wide range of materials, from engineering plastics to metals. It is the perfect choice for custom, low-volume, and medium-volume production of complex 3D components. Thanks to our modern milling centers, we achieve maximum dimensional accuracy and can effectively meet even the most demanding requirements directly from provided CAD data.
Turning (Precision for rotary components): It is used for the highly efficient machining of turned parts, such as shafts, pins, flanges, or threaded elements. It is an excellent choice for both prototyping and larger production runs. The advanced controls and rigidity of our lathes guarantee process stability, short lead times, and perfect repeatability, even when producing large quantities of identical pieces.
3D Printing of Components
3D Printing (Versatile and rapid production): Our technology allows us to print components using virtually all commonly available printing materials. It is the perfect choice for rapid prototyping, new part development, and low-volume production. Among standard plastics, we focus primarily on high-precision PLA and mechanically durable PETG, which reliably cover most standard technical applications.
Special Materials and Finishes (Flexibility and a flawless surface): We strongly specialize in printing with flexible TPU material, which is ideal for manufacturing elastic bumpers, seals, and damping elements. Furthermore, we focus on engineering-grade ASA, for which we offer a premium surface finish through chemical acetone smoothing. This process guarantees a perfectly smooth surface with no visible print layers, high structural strength, and a highly professional appearance.
Assembly and Quality Control
Expert Assembly (Comprehensive solutions under one roof): We do more than just manufacture individual components; we also provide precise final assembly. We manage the assembly of mechanical units, subassemblies, and finished products, including the sourcing and integration of standard off-the-shelf parts (fasteners, bearings, seals). This saves you valuable time and the administrative burden associated with logistics and managing multiple suppliers.
Final Inspection and Packaging (Quality assurance and ready for dispatch): Every component and assembly undergoes meticulous visual and functional inspection to ensure zero defects in the delivered parts. Finished components and assemblies are then securely packaged strictly in accordance with your specific logistical requirements. This ensures you receive a completed product that is immediately ready for integration into your downstream manufacturing or for direct distribution.
Manufacturing Partner Network
Capacity and Technology Expansion (Turnkey solutions): Through long-term partnerships with a network of vetted domestic and international suppliers, we can provide technologies beyond our in-house capabilities. We routinely manage processes for our customers such as precision waterjet cutting, laser cutting, and advanced surface treatments including anodizing, hardening, and zinc plating. This allows you to receive a completely finished part conveniently from a single-source supplier.
Quality Management and Reliability (End-to-end accountability): Even when utilizing our partner network, you are fully protected because we handle all the administration, logistics, and warranties. We carefully select and regularly audit all subcontractors to ensure they meet our strict manufacturing standards. Furthermore, every outsourced component undergoes our own in-house final inspection, guaranteeing 100% quality before final delivery.
